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How might industrial teams keep visibility and control across the entire lifecycle of high-risk work?

A Control of Work platform concept that helps industrial teams plan, assess, authorize, monitor, hand over and close high-risk work — making missing controls, conflicting activities and changing conditions easier to identify.

Project
WorkSafe Control
Domain
Oil & Gas / Industrial Safety / Control of Work
Role
Product Designer
Duration
6–8 weeks
Status
Research + Prototype
  • Figma

Outcome summary

A concept that turns a permit-centric workflow into a continuous Control of Work journey: Plan → Assess → Authorize → Execute → Monitor → Adapt → Handover → Close. Usability and operational metrics are still to be validated with industrial HSE professionals.

01 — Overview

What this project is

A Control of Work platform concept that helps industrial teams plan, assess, authorize, monitor, hand over and close high-risk work — making missing controls, conflicting activities and changing conditions easier to identify.

  • UX Research
  • UX Strategy
  • Information Architecture
  • User Flows
  • Wireframes
  • UI Design
  • Design System
  • Prototyping
  • Usability Testing (planned)

02 — Context

What was happening before

What was happening before this project started?

Permit-to-Work processes involve multiple forms, approvals, safety checks, isolation information, and communication between operations, maintenance, contractors and HSE teams.

Why was this problem important?

A permit authorizes high-risk work, but conditions around that work can change after approval. A static permit becomes disconnected from the actual work situation.

Who was affected?

Maintenance supervisors, HSE officers, operations teams, permit issuers and receivers, isolation authorities, contractors, area authorities and site managers.

What triggered the need for a solution?

Research into existing PTW systems surfaced recurring challenges: changing work conditions, SIMOPS conflicts, isolation verification, scope changes, shift handovers, generic risk assessments, unclear responsibilities and permit close-out.

03 — Problem Space

Where this product lives

Target users
Industrial supervisors · HSE professionals · Operations & maintenance teams · Permit authorities
Age / background
Approx. 25–55 · Experienced professionals in operations, maintenance, engineering, safety or site management
Environment
Large oil & gas / petrochemical facilities — onshore plants, refineries, terminals and offshore-support environments
Device
Primarily desktop workstations in control rooms and site offices; company-approved industrial devices in the field where permitted
Digital comfort
Medium to high for office-based users; varies across field personnel and contractors
Market / domain
B2B enterprise software for oil & gas and other high-risk industrial operations
Where the problem happens
Across the whole lifecycle: planning → risk assessment → approval → isolation → execution → monitoring → handover → close-out

04 — Core Mechanism

How the product works

The main journey, the tasks that matter, and the friction that had to be designed out.

  1. 01

    Work request

    Site, area, asset, scope

  2. 02

    Risk assessment

    Hazards for this specific job

  3. 03

    Permit preparation

    Dynamic questions by work type

  4. 04

    Safety controls

    Controls linked to hazards

  5. 05

    Isolation verification

    Energy isolation confirmed

  6. 06

    Approval

    Permit readiness view

  7. 07

    SIMOPS check

    Conflicting nearby activity

  8. 08

    Execution

    Work underway

  9. 09

    Scope / condition change

    Structured reassessment

  10. 10

    Shift handover

    Context carried forward

  11. 11

    Close-out & handback

    Verified, not just clicked

Top user tasks

  • 01 — Prepare and authorize high-risk work: create a request, identify hazards, add controls, send for approval
  • 02 — Monitor active work: permit status, isolation status, SIMOPS conflicts, changing conditions, outstanding actions
  • 03 — Safely close the work: verify completion, check the area, confirm personnel and equipment, hand the asset back

Information architecture

  • Dashboard: My Tasks · Active Work · Pending Approvals · Permit Status · Alerts
  • Control of Work: Work Requests · Permits · Risk Assessments · Safety Controls · Isolation · SIMOPS · Scope Changes · Shift Handover · Close-Out
  • Operations: Work Areas · Assets · Contractors · Teams
  • Insights: Safety Trends · Permit Performance · SIMOPS Conflicts · Overdue Actions · Historical Work

Friction points

  • Information spread across different processes and systems
  • Difficulty identifying conflicting simultaneous work
  • Static risk assessments that may not reflect changing conditions
  • Isolation status not clearly connected to the permit
  • Additional work falling outside the original scope
  • Loss of context during shift changes
  • Unclear responsibility at different stages
  • Close-out treated as a simple completion step

What was simplified

  • Reduced unnecessary information during permit creation
  • Used dynamic questions based on work type
  • Connected hazards directly to controls, and permits directly to isolation
  • Created a visual Permit Readiness view and a SIMOPS conflict view
  • Created a structured Scope Change workflow and a dedicated Shift Handover experience
  • Converted close-out into a verification workflow rather than a single button

05 — User Flow

From landing page to resource

  1. 01

    Select site, area and asset

  2. 02

    Define work and work type

  3. 03

    Identify hazards and define controls

  4. 04

    Create permit

  5. 05

    Review isolation requirements

  6. 06

    Check SIMOPS

  7. 07

    Submit for approval

  8. 08

    Approve and start work

  9. 09

    Monitor and handle changes

  10. 10

    Handover if required

  11. 11

    Complete work and verify area

  12. 12

    Close permit and hand back asset

06 — Key Insights

How the experience feels

Before

  • “Do I have enough information to confidently authorize this work?”
  • Uncertainty, information overload and pressure to complete approvals
  • Concern about missing critical information and limited visibility of other ongoing work
  • Trust gap: a green Approved status can create false confidence if conditions have since changed
  • These are research hypotheses, not claimed user-test findings.

After

  • Confidence
  • Control
  • Clarity
  • Calm and precise

07 — User Dynamics

How people actually behave

  1. 01Check permit information before work
  2. 02Verify safety controls and isolation
  3. 03Approve
  4. 04Monitor and detect change
  5. 05Reassess risk and controls
  6. 06Verify, close and hand over

Loop repeats from the last step.

Observed behaviors & workarounds

  • Rechecking permit information before work begins and confirming safety controls
  • Communicating work status verbally during shift changes
  • Checking nearby activities and following up on incomplete actions
  • Workarounds identified from the problem space: paper documentation, spreadsheets, email, phone/radio, separate isolation records, manual coordination — to be validated with industrial users
  • Behaviour the design targets: moving from “get the permit approved and start work” to “continuously verify that the work remains safe and within approved conditions”

08 — Design Logic

What is measured, and what is not

Documented honestly — targets are stated as targets, not results.

Research sample

5 industry sources analysed for PTW / Control of Work challenges

Usability testing

0 — testing not yet conducted

Planned usability sample

5–7 participants (HSE, supervisors, operations, permit authorities)

Task completion

Not yet validated — target ≥ 90% of critical prototype tasks without facilitator help

Time saved

Not yet measured — target 20–30% fewer unnecessary steps in permit preparation and approval

Errors reduced

Not yet measured — target fewer missed or unclear safety-control steps

User confidence

Not yet measured — target ≥ 4/5 on understanding current safety status

User quote

Not yet available — requires interviews and usability testing

Potential user impact

Better visibility of active work, faster conflict identification, clearer responsibility, stronger handover and close-out, improved traceability

Potential business impact

Reduced administrative effort and coordination delays, better auditability and cross-site consistency

Metrics to be validated

  • Permit preparation time
  • Approval time
  • Number of unnecessary form fields
  • Risk-control completion rate
  • SIMOPS conflict detection rate
  • Isolation verification errors
  • Scope-change handling time
  • Shift-handover comprehension
  • Permit close-out completion
  • User confidence
  • Task completion rate
  • Error rate

09 — Design Engineering

How the work was made

From ideation to prototype, with the artifact produced at each step.

  1. 01Domain research

    Analysis of 5 industry sources on PTW and Control of Work challenges

  2. 02Problem framing

    Problem set: scope changes, SIMOPS, isolation, handover, dynamic risk, close-out

  3. 03User definition

    Primary users and responsibilities across the work lifecycle

  4. 04Information architecture

    Dashboard, Control of Work, Operations and Insights structure

  5. 05User flows

    Permit creation, risk assessment, approval, isolation, SIMOPS, scope change, handover, close-out

  6. 06Wireframes

    Low-fidelity layouts for the end-to-end journey

  7. 07UI design

    High-fidelity enterprise SaaS interfaces with status-led colour use

  8. 08Design system

    Reusable enterprise component and status system

  9. 09Prototype

    Interactive prototype of the Control of Work journey

  10. 10Testing plan

    Usability testing planned around high-risk work scenarios

10 — STAR Story

Situation, Task, Action, Result

Situation

High-risk industrial work involves multiple teams, permits, safety controls, equipment isolations, approvals and simultaneous activities. Information can be distributed across different processes and systems, making it difficult for supervisors and HSE teams to understand the current safety status of a job.

Task

Design a digital Control of Work platform that helps industrial teams plan, assess, authorize, monitor, hand over and close high-risk work, while making missing controls, conflicting activities and changing conditions easier to identify.

Action

Studied existing Permit-to-Work and Control of Work practices, analysed 5 industry sources, and identified key problems around scope changes, SIMOPS, isolation verification, shift handover, dynamic risks and close-out. Defined primary users and responsibilities, created the information architecture, designed the end-to-end journey and user flows, produced low-fidelity wireframes and high-fidelity SaaS interfaces, built a reusable enterprise design system and interactive prototype, and planned usability testing around high-risk work scenarios.

Result

The concept transformed a permit-centric workflow into a continuous Control of Work journey — Plan → Assess → Authorize → Execute → Monitor → Adapt → Handover → Close. The primary design outcome was improved visibility of the relationship between work, people, risks, controls, equipment and other ongoing activities. Usability and operational metrics are still to be validated with industrial HSE professionals.

11 — Before / After

What changed

Before

  • Permit-centric, approve-once workflow
  • Isolation, SIMOPS and risk information held separately
  • Verbal, unstructured shift handovers
  • Close-out as a completion step

After

  • Continuous Control of Work journey
  • Permit readiness, isolation and SIMOPS connected in one view
  • Structured handover carrying current condition and open actions
  • Close-out as a verification workflow

12 — Final Screens

Screens and decisions

Each visual is captioned with the design decision behind it.

  • Dashboard: my tasks, active work, pending approvals and alerts in one safety-status view.

  • Permit readiness: hazards, controls and isolation status resolved before authorization.

  • SIMOPS conflict view: nearby simultaneous activities surfaced against the current job.

  • Shift handover and verified close-out: context carried forward, handback confirmed step by step.

  • Interactive prototype walkthrough.

13 — Feedback Loops

Conceptual loops in the system

Change response loop

  1. 01Change detected
  2. 02Affected permit highlighted
  3. 03Responsible person alerted
  4. 04Change reviewed
  5. 05Risk / control updated
  6. 06Re-approval if required
  7. 07Work continues

Continuous control loop

  1. 01Observe
  2. 02Assess
  3. 03Act
  4. 04Verify

Conceptual loops — not measured behavioural results.

14 — Key Features

What the concept includes

Permit Readiness

One view of whether a permit is genuinely ready.

Concept feature

Isolation Verification

Isolation status connected to the permit itself.

Concept feature

SIMOPS Conflict Detection

Surfaces conflicting simultaneous activity.

Concept feature

Dynamic Scope Change

Structured reassessment when the work changes.

Concept feature

Shift Handover

Carries current condition and open actions forward.

Concept feature

Verified Close-Out

Area, personnel and equipment verified before handback.

Concept feature

All six are concept features from a research-and-prototype stage project; none are launched.

15 — Learnings

What I take forward

01

Structure before polish — safety-critical products need clear role-based architecture before visual refinement.

02

Status must stay honest — a green approval that no longer reflects reality is worse than no status at all.

03

Colour and copy carry safety meaning; both should be reserved for status, risk and required action.

04

Define measurable success criteria alongside the design so a concept can be validated, not just presented.

16 — Key Takeaway

What this project proves

Safety-critical software is an information architecture problem before it is an interface problem. Treating the work — not the permit — as the object being managed is what makes changing conditions visible.

Thinking about products

Notes on designing complex products.

Occasional notes on product design, complex workflows, systems, and things I learn while building digital products.

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